Blog

Tube heaters are a dependable and adaptable choice in the realm of industrial heating solutions. Electric heating components having a tube-like form are called tubular heaters, and they are often constructed of stainless steel or other materials with superior heat transmission capabilities. These heaters, like Flange tubular heater, are useful in many different sectors. Thus, including manufacturing, processing, and residential and commercial applications.

Parts and Assembly

To guarantee longevity and effective heat transfer, premium materials are useful in the construction of tubular heaters. However, the principal elements consist of:

• Sheath for Tubes. The heater’s exterior layer, which is often of copper-nickel alloy, Incoloy, or stainless steel, provides corrosion resistance and protection from the elements.
• Heating Component. The resistance wire or coil at the center of the tubular heater is responsible for transforming electrical energy into heat.
• Insulation. It is made of magnesium oxide (MgO). The area between the heating element and the tube sheath is filled with an insulating substance based on minerals, which enhances electrical insulation and heat dispersion.
• Pins for Terminals. Electrical connection to a power source is made possible by metal connections at each end of the heater.

Tubular Heater Types

There are many different configurations for tubular heaters. However, each is for a particular use and installation needs.

Finned Tubular Heaters

Finned tubular heater attaches to the tube sheath, increasing surface area, which enhances heat dissipation and increases efficiency. Therefore, they are frequently common for space heating in industrial settings as well as air heating applications.

Straight Tubular Heaters

The simplest and most uncomplicated design, perfect for applications including immersion heating, liquid heating, and air heating in spaces with limited space.

U Shaped Heaters

These heaters, as their name implies, are U-shaped, which makes them appropriate for uses where a bent or formed heating element is needed, as in molds or particular industrial processes.

Tubular heater Bands

To maintain a certain temperature or avoid freezing in cold situations, these cylindrical heaters are generally useful to heat pipes, cylinders, or other cylindrical items.

The Value of Choosing the Correct Tubular Heater

Selecting the right tubular heater is an important decision for any business. The best tubular heater for a given application will have a major impact on the heating system’s lifetime, performance, and efficiency. Therefore, a well-selected tubular heater may increase output, reduce expenses, and improve the quality of the final product.

Saving Energy at a Storage Facility

A warehouse operation aimed to lower its winter energy usage without sacrificing worker comfort. They used finned tube heaters with built-in thermostats to replace their existing heating system. However, they were able to keep lower temperatures in less-used zones since the heaters offered focused heating in particular locations.

It Prolonged the Life of the Equipment

In the past, a business’s liquid processing machinery in an industrial environment frequently broke down. It was visible during the inspection that the wrong tubular heaters were being useful, which caused overheating and early equipment failures. After replacing the outdated tube heaters with appropriately sized and thermally shielded ones, the equipment’s lifespan increased dramatically.